Sustainability
Committed to environmental excellence through innovative practices and comprehensive compliance.
Our Approach
Integrating sustainable practices across all operations to minimize environmental impact.
Zero Liquid Discharge
Advanced water treatment and recycling systems ensuring no liquid waste discharge into the environment.
Energy Efficiency
Optimized processes and bagasse-based cogeneration reducing carbon footprint and fossil fuel dependency.
Waste-to-Energy
Converting agricultural waste into renewable energy, contributing to circular economy principles.
Bagasse-based Cogeneration Plant
Implementation of a new cogeneration plant utilizing bagasse, a fibrous byproduct of sugar production, to generate electricity and steam. This initiative significantly reduces the factory's reliance on fossil fuels, lowers operational costs, and contributes to a circular economy by valorizing waste.
Zero Liquid Discharge (ZLD) System
Implementation of a Zero Liquid Discharge system to treat and recycle all wastewater generated, eliminating liquid waste discharge and conserving water resources.
Effluent Treatment Plant - 1500 KLD
Advanced water treatment technology designed to treat effluent at 1500 KLD capacity with comprehensive biological and physical treatment processes.
Plant Capacity
The ETP has been designed to treat effluent generated at a flow rate of 1500 KLD.
This ETP plant consists of preliminary treatment followed by biological treatment which comprises of AVR-HDF, later followed by aeration tank and secondary clarifier, further the effluent is passed through filters i.e. MGF.
Raw & Treated Effluent Characteristics
Parameters | Units | ETP Influent | ETP Outlet |
|---|---|---|---|
pH | -- | 4-6 | 7-7.5 |
TSS (Assumed) | mg/L | 200 | NIL |
BOD | mg/L | 3000 | < 20 |
COD | mg/L | 6000 | <100 |
Oil & Grease | mg/L | 65 | <10 |
Raw & Treated Condensate Characteristics
Parameters | Units | CPU Inlet | CPU Outlet |
|---|---|---|---|
pH (assumed) | -- | 8.0- 11.0 | 6.5_8.5 |
Temperature | Deg C | 85 | <45 |
COD | mg/L | 700 | <100 |
BOD (assumes) | mg/L | 200 | <20 |
Stagewise Parameters
Stages | Treatment Process | pH | COD | BOD |
|---|---|---|---|---|
Preliminary Treatment | Equalization Tank | 6.5 – 8.5 | 700 | 200 |
Aerobic Treatment | Aeration Tank
Secondary Clarifier | 6.5 – 8.5 | <150 | <50 |
Tertiary Treatment | HRSCC
MGF
UF | 6.5 – 8.5 | <100 | <20 |
CPU Treated water Results obtained
Parameters | Units | Standards | Results |
|---|---|---|---|
pH | - | 8.0- 11.0 | 6.5 – 8.5 |
Temperature | Deg C | 85 | <30 |
BOD | mg/l | 200 | <20 |
COD | mg/l | 700 | <30 |
Salient Features
Equalization Tank
-
Retention time of 12 hrs. to ensure completely mixed effluent
-
Aided with air supply to maintain aerobic condition and to avoid settlement
Anaerobic Venturi Reactor (AVR)
-
Colour removal and breaking of difficult COD
-
Decrease load on aeration system and reduces power consumption
-
Lesser Sludge generation
Hydro-Disc Filter (HDF)
-
Efficient clarification of solids
-
Complete stainless-steel construction
-
Handles oil & grease along with suspended solids
-
Efficient removal of BOD, COD and nutrients
Aerobic Biological Treatment
-
Use of microorganisms to break down organic matter
-
Efficient removal of BOD, COD and nutrients
-
Imported diffusers for fine bubble air diffusion
-
RAS pumps for recirculation of activated sludge
Multi-Grade Filter (MGF)
-
Removes suspended solids
-
Backwash to remove dirt accumulated in the filter
-
Air Scouring capability
Plant Units
CPU Flowchart
ETP Treated Water Quality Results
Parameters | Units | ETP Influent | ETP Outlet |
|---|---|---|---|
pH | - | 5.5 – 8.5 | 7.46 |
BOD | mg/l | 100 | 11 |
Suspended Solids | mg/l | 100 | 20 |
Dissolved Solids | mg/l | 2100 | 520 |
COD | mg/l | 250 | 60 |
Health & Safety
We prioritize the well-being of our workforce through comprehensive safety protocols, regular training programs, and state-of-the-art safety equipment. Our commitment to occupational health and safety is reflected in our rigorous safety practices and continuous improvement initiatives.
Personal Protective Equipment
High-quality safety harnesses, helmets, and protective wear provided to all workers to ensure maximum protection on-site.
First Aid & Emergency Response
Fully stocked first aid stations and trained emergency response teams available at all operational sites.
Dust & Emission Control
Advanced dust suppression systems and air quality monitoring to protect worker health and environmental safety.
Comprehensive Training Programs
Regular safety training and awareness sessions for all employees to maintain highest safety standards.
Emergency Preparedness Drills
Regular safety drills and emergency response exercises to ensure rapid and effective response to any incident.
Regulatory Compliance
Full compliance with national and international occupational health and safety regulations and standards.
.jpg)
Safety Culture & Commitment
Building a strong safety culture where every team member is committed to maintaining safe working conditions.
Safety in Action
Explore our comprehensive safety initiatives and training programs in action across our facilities.
